Manufacturing - Endeavor Business Media
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Manufacturing - Endeavor Business Media

Powering Progress: 

Advanced Utility Grid Solutions for Modern Challenges

Utility products must evolve to meet changing demands on the grid. Sometimes, changes create the illusion of a moving target, but the path to the future will be navigated with solutions that emerge from listening to customer needs, understanding the challenges, and partnering to identify new ways to deliver value across the board.

Utility Grid Solutions From the Ground Up

Making sure the power grid is resilient and reliable is a necessity, but keeping the grid up and running is challenging in operating conditions characterized by aging infrastructure, increasing demand, and a constrained transmission and distribution network. 

Problem-solving Track Record

Ecosystem for Innovation

We provide the environment and tools our experts need to design practical solutions that enable utility grid owners and operators to deliver consistent and reliable service in an evolving power transmission and distribution landscape.

ARH-Focused Solutions

Adaptable, reliable, hardening solutions are delivered via conductors, cables, and advanced technologies to improve the capacity of the power grid, reduce the carbon footprint of operations, and deliver efficiencies that position companies to meet growing demand without compromising workers or the environment.
These challenges are formidable, but they are not insurmountable.
In fact, effective, proven solutions are available if you look in the right place.

Capitalizing on Funding and Resources

Consistent power delivery requirements are higher than ever before, which has led to the federal government recognizing that system reliability and resiliency are problems that need to be addressed. The result is legislation that will help fund a much-needed power grid makeover that will address the gap between generation and transmission and the critical challenge of aging infrastructure. The Infrastructure Investment and Jobs Act (IIJA), passed by the Senate in 2021, includes provisions for funding for workforce development and environmental projects. 

1.25 Trillion over 5 Years

IIJA, the largest federal infrastructure investment in the country’s history.

76 Billion

for Power Grid Improvements*

2.5 Billion

for Grid Modernization

9 Billion

for Increasing Grid Efficiency**
*The Inflation Reduction Act (IRA) of 2022 includes several provisions for modernizing the utility grid to safely handle increasing demand from renewable energy sources and electric vehicles.
**The IRA provides $9 billion for energy efficiency programs with the goals of increasing grid reliability and resiliency, reducing greenhouse gas emissions, and lowering electricity costs.
Southwire offers many online engineering calculators to help execute IIJA projects from utility applications and mass transit to airports and EV charging. 

Game-Changing Solutions and Custom Designs

Consistent power delivery requirements are higher than ever. Power demand is growing, and transmission and distribution systems are lagging. This situation makes technologies that allow utility owners to bridge this gap critical, but they must be economical and easy to implement.
There is no one-size-fits-all answer; so having a toolbox of proven solutions enables problem-solving across a broad spectrum of industry challenges.
Advanced Conductors
When lines need upgrading, reconductoring is often a viable solution for increasing capacity within existing rights of way, fixing clearance issues, and eliminating line losses. It is possible to meet growing demand by putting more aluminum in the air with acceptable sag to add capacity, reduce line losses, and reduce the amount of carbon released into the environment. These advances are made possible by using high-temperature, low sag conductors.
Advanced Cables
Technology in Space
  1. Halogen-free HDPE Conduits and All-in-One Cable In Conduit (CIC) Solutions for all infrastructure projects including grid modernizations, renewable power generations, ports and terminals, and data centers.
  2. Shielded substation control cables to minimize wildlife attack at substations.
  3. Covered conductors to replace bare overhead lines for ignition reduction and to mitigate wildfires.
  4. Southwire’s very first Living Building Challenge™ (LBC) Red List Free XHHW-2 cable that can be used for utility network undergrounding upgrades and mass transit projects.
  5. Flexible power cables to power Battery Energy Storage Systems (BESS).
Utilities need solutions that address capacity growth issues to do what they do in less time. That means conceptualizing ways to avoid ripping and replacing cables. In many cases, creative re-cabling solutions that allow retrofitting instead of replacing can be the answer. 
Learn more about Southwire’s 360° Capital Rehabilitation Program.
When it is critical to reduced cable size, increase ampacity, and improve flexibility to enhance grid performance, a concentric neutral calculator simplifies the process.
View more of the Concentric Neutral Calculator for utilities and renewables. 
CIC can help reduce man hours during installation by significantly reducing the time and resources need to handle and pull cables. You can now confirm the Labor Cost Reduction using Southwire’s free online estimator.

Technology, Leadership, and Customer Support

Southwire’s comprehensive intellectual property portfolio comprises more than 500 U.S. and international patents for solutions that help companies establish a competitive edge, including labor-saving residential wiring packaging, robust and reliable commercial metal-clad designs, and industrial power cables that minimize pulling damage.
D.B. Cofer Technology Center

Solutions designed by the 80+ engineering team members at the D.B. Cofer Technology Center feature advanced materials and next-generation conductor/cable developments supported by world-class laboratories that support current and future engineering challenges.

 

Learn more about the D.B. Cofer Technology Center.

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The Spark Innovation Center™

Southwire has a long history of innovative products and processes, and The Spark, located on the campus of Georgia Tech, is both the catalyst and the platform to scale innovation across Southwire, organically.

 

The Spark was formed to aggressively pursue profitable, responsible, and sustainable business growth through new thinking, new learning, and new methodologies.

Southwire SparkOpens in a new window.
Southwire’s CableTechSupport™ Services’ Re3™ Mission

The Southwire mission for support services is to respond, rectify, and restore. That means no sale is final. Complimentary troubleshooting and problem-solving are part of every transaction. Every application or performance issue is addressed by ultra-fast engineering services champions, who resolve nearly 2/3 of inquiries within 24 hours. 

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People Make the Difference

Our people are fundamental to innovation. It takes expertise, experience, and creativity to conceptualize designs and introduce effective solutions.

Axel Schlumberger
SVP,
Research and Development
Drives technology, product, organization, and growth strategies to meet changing and new market needs.
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Yuhsin Hawig, Ph.D.
VP,
Applications Engineering
Leader of the CableTechSupport(TM) services, creator & chief editor for Southwire’s first recurring Re3 whitepaper publication.
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Sherif Kamel
VP,
New Product Development
Electrical engineer with expertise in management, product life cycle, customer relations, and technical analysis.
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Sherif Kamel
VP,
New Product Development
Electrical engineer with expertise in management, product life cycle, customer relations, and technical analysis.
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Charles Holcombe
Director,
Overhead Systems and Solutions
Experienced Technical Manager with a demonstrated history of working in the utility generation, transmission, and distribution space.
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Edwin Marquez
Director,
Applications Engineering
Sen. Dir. of Engineering for Sustainable Devt.,
American Society of Mechanical Engineers 
Subject matter expert for engineering calculators to execute utility and infrastructure projects.
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Edwin Marquez
Director,
Applications Engineering
Subject matter expert for engineering calculators to execute utility and infrastructure projects.
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Kevin Wahl

Chief Applications Engineer

Sen. Dir. of Engineering for Sustainable Devt.,
American Society of Mechanical Engineers 
Drive the spec through training and curated CableTechTalks that cover codes & standards as well as applications.
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Matthew Williamson
Chief Applications Engineer
Subject matter expert for field support including pulling new cables or restoring damaged cables.
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Matthew Williamson
Chief Applications Engineer
Sen. Dir. of Engineering for Sustainable Devt.,
American Society of Mechanical Engineers 
Subject matter expert for field support including pulling new cables or restoring damaged cables.
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Tara Parker

Chief Applications Engineer

Provides value-adding electrical calculations, including Short Circuit Current to prevent premature cable failures
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Kim Nuckles
Manager,
Utility New Product Development
Product development engineering manager with extensive experience in the utility T&D industry. 
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Kim Nuckles
Manager,
Utility New Product Development
Product development engineering manager with extensive experience in the utility T&D industry. 
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Erika Akins, P.E.
Applications Engineering Manager 
Drives the spec and helps end users select products with the best sustainability based on application needs.
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Steve Wetzel
Principal Applications & Consulting Engineer
Leads the creation of the industry’s first copyright-protected online concentric neutral calculator online to design MV cables.
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Steve Wetzel
Principal Applications & Consulting Engineer
Leads the creation of the industry’s first copyright-protected online concentric neutral calculator online to design MV cables.
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Connect with Steve

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Radek Kochanowski
Applications Engineer
Provides value-adding services using Southwire's online technical tools including conduit fill, voltage drop, and cable pulling calculators.
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Mark Dulik
Principal Engineer and Certified Cable Splicer
Respond:
Water intrusion support and nitrogen purging services.
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Mark Dulik
Principal Engineer and Certified Cable Splicer
Respond:
Water intrusion support and nitrogen purging services.
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Casey Spradlin
Principal Applications & Consulting Engineer
Drive the spec to mitigate wildfires, execute strategic undergrounding, and design the most reliable MV, covered conductors, and 600V cables.
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Axel Schlumberger
SVP,
Research and Development
Drives technology, product, organization, and growth strategies to meet changing and new market needs.
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Innovation at Work

Case Studies

In assessing a section of 138-kV transmission line for reconductoring, a utility company recognized that encroaching erosion required a lattice structure to be re-sited to more solid ground. Moving the structure addressed the issue of stability but increased the river crossing span length from 1,290 feet to 1,840 feet. The existing clearances to the river had to be maintained even though the span of the crossing was now 550 feet longer.
The performance of the C Overhead Conductor not only made a full line rebuild unnecessary, it delivered new high-capacity service with low sag lines at a lower capital outlay for structures, foundations, and labor. 
Read more hereOpens in a new window.

Additional Resources

20 Top Reasons to Convert to SIMpull® Cable-In-Conduit (CIC)
Southwire is the only North American supplier that manufactures a full line of wire and cable products pre-assembled in an HDPE conduit and equipped with couplers and fittings, if required.  Explore the benefits of Cable-In-Conduit (CIC), especially on future projects covered by the 2021 Infrastructure Bill.
Learn more Opens in a new window.
17 Interesting Facts That Boost the Deployment of Cable-in-Conduit (CIC)
Southwire's SIMpull® Cable-In-Conduit (CIC) solutions enhance job site efficiency, reduce project costs, leverage sustainability, and more. Learn 17 interesting facts about CIC, including eight market trends and six of the most frequently requested designs specified by end users in recent years. 
Read more Opens in a new window.
15 Top Features of Powerglide® MV and 600V Products
Southwire’s patented cable designs reduce the coefficient of friction (CoF) significantly and facilitate the installation of MV & 600V cables in conduit or raceway. Explore benefits including extended pull distance, permanent friction reduction, lower project costs, and unparalleled engineering support.
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